INSTALLATION AIS VALVE ELIMINATOR KIT Kawasaki W800
Parts:
1 x Pair valve eliminator
1 x Airbox rubber cap
2 x Block Off Plates
4 x Stainless steel bolts
4 x Stainless steel washers
The idea of the whole procedure is to bypass the electronic PAIR valve of the motorcycle by replacing it with the provided PAIR valve eliminator. To plug the airbox hole of the PAIR system with the provided rubber cap and install the provided block off plates to the engine valve cover.
We have used a Suzuki SV 1000 as reference in some photos, however these instructions will be applied to the listed motorcycles.
This kit will let you completely remove the PAIR system from your motorcycle.
Please read the steps carefully before starting the installation and note that the ignition must be turned OFF during the whole procedure
STEP 1: Remove the fuel tank according with the owners manual. Locate the PAIR under the fuel tank just above the valve cover
STEP 2: Follow the one hose from the PAIR valve to the airbox. Unplug the PAIR hose from the airbox and keep the retainer piece.
STEP 3: Plug the airbox hole with the one rubber cap and secure it by using the retainer piece from the PAIR hose.
STEP 4: Disconnect the PAIR valve connector from the solenoid wiring harness and connect the provided PAIR valve eliminator to this connector.
STEP 5: Locate the two PAIR valve plates on the cylinder head
STEP 6: Unscrew the two bolts of each plate and remove the external PAIR plate. Keep the internal gasket plate in place (A)
STEP 7: Put each block off plate against the engine valve cover with the engraved logo facing outwards and align the block off plate holes with the engine valve cover holes. Use the provided stainless steel bolts and washers to install the plates and tighten each bolt to 10nm of torque.
You have bypassed the PAIR system!
That’s it, now you can put everything in place and start the engine.
Thank you very much.
If you have any suggestions for improvement or if you wish to help, feel free to contact us through the contact form.